Custom Machine and Fixture Manufacturing
All kinds of custom machines and fixtures according to customer needs are designed by our extensive engineering team, with all necessary analyses performed using finite element methods. Manufacturing is carried out by our experienced technician team with our extensive machine park, and commissioning is performed on customer site by our assembly team.
Design Process
Needs Analysis
Detailed analysis of customer needs and determination of technical specifications.
Process Analysis
- Current State Assessment: Review of existing processes
- Bottleneck Analysis: Identification of efficiency barriers
- Improvement Opportunities: Potential development areas
- ROI Calculation: Investment return analysis
Technical Specification
- Performance Criteria: Speed, precision, capacity
- Environmental Conditions: Temperature, humidity, contamination
- Safety Standards: CE, ISO, OSHA compliance
- Integration Requirements: Compatibility with existing systems
Concept Design
- 3D Modeling: Detailed design with SolidWorks, Inventor
- Alternative Solutions: Evaluation of different approaches
- Cost Analysis: Investment and operating costs
- Time Planning: Project timeline
Engineering Analysis
Finite Element Analysis (FEA)
Safety and strength analyses of designed structures.
Mechanical Analyses
- Static Analysis: Deformation and stress under load
- Dynamic Analysis: Vibration and resonance calculations
- Fatigue Analysis: Life estimation under cyclic loads
- Buckling Analysis: Buckling stability
Thermal Analyses
- Heat Transfer: Temperature distribution analysis
- Thermal Stress: Stresses from temperature differences
- Cooling System: Optimum cooling solutions
Kinematic Analyses
- Motion Simulation: Motion analysis of mechanisms
- Force Analysis: Actuator sizing
- Speed Analysis: Optimum operating speeds
- Power Calculations: Required power for motor selection
Manufacturing Process
Machine Park
High-quality manufacturing with our modern and extensive machine park.
CNC Machining Centers
- 5-Axis CNC: Machining of complex geometries
- Precision Lathe: Working with ±0.01mm tolerances
- CNC Milling: Machining of large parts
- Wire EDM: Fine tolerance cutting
Welding and Assembly
- TIG/MIG Welding: Stainless steel and aluminum
- Robot Welding: Repeatable high quality
- Precision Assembly: Micrometer precision assembly
- Test and Adjustment: Detailed quality control
Quality Control
- 3D Measurement: Control with coordinate measuring machine
- Surface Control: Surface roughness measurement
- Functional Test: Working performance tests
- Document Control: Technical drawing compliance
Automation Integration
Control Systems
- PLC Programming: Siemens, Allen Bradley, Mitsubishi
- HMI Design: User-friendly operator interfaces
- SCADA Systems: Remote monitoring and control
- IoT Integration: Industry 4.0 compatible solutions
Sensor Technologies
- Vision Systems: Image processing and quality control
- Laser Sensors: Precise distance and position measurement
- Force/Torque Sensor: Force feedback
- Vibration Sensors: Predictive maintenance
Safety Systems
- Safety PLC: TÜV approved safety systems
- Light Curtain: Light curtain protection systems
- Emergency Stop: Emergency stop systems
- Interlock: Safety interlocking systems
Expertise Areas
Automotive Industry
- Test Fixtures: Product testing and measurement systems
- Assembly Line: Automatic assembly solutions
- Quality Control: Automatic inspection systems
- Handling Systems: Part handling automation
White Goods
- Performance Test: Product performance test systems
- Leak Test: Leak test systems
- Endurance Test: Durability test machines
- Final Test: Final control automation
Metal Processing
- Welding Fixture: Welding fixtures
- Machining Fixture: Machine tool fixtures
- Assembly Jig: Assembly fixtures
- Inspection Gauge: Measurement and control devices
Food Industry
- Hygienic Design: Hygienic design standards
- CIP Systems: Clean-in-place systems
- Packaging Automation: Packaging automation
- Weight Control: Weight control systems
Project Management
Planning
- Gantt Chart: Detailed time planning
- Risk Analysis: Identification of potential risks
- Resource Planning: Resource allocation and management
- Milestone Tracking: Critical point tracking
Communication
- Regular Reporting: Weekly progress reports
- Design Review: Design review meetings
- FAT (Factory Acceptance Test): Factory acceptance tests
- SAT (Site Acceptance Test): Site acceptance tests
Commissioning and Support
Installation
- Mechanical Assembly: Professional assembly team
- Electrical Connections: Certified electricians
- Software Installation: System software installation
- Commissioning: System commissioning
Training
- Operator Training: System usage training
- Maintenance Training: Preventive maintenance training
- Troubleshooting: Fault diagnosis training
- Document Delivery: Operation and maintenance manuals
Warranty and Support
- 1 Year Warranty: Full system warranty
- 24/7 Technical Support: Phone support
- Remote Access: Remote system access
- Spare Parts: Stock guarantee for critical parts
For your custom machine and fixture needs, contact us.