Industrial Manipulator Systems - What is a Manipulator?
What is a Manipulator? Definition and Meaning
What is a manipulator? Manipulators are industrial automation devices that perform handling by applying an upward force equal to the weight of the load in the opposite direction of gravity. The term "manipulator" comes from Latin "manus" (hand), meaning manual operation and control.
What does manipulator mean? When an upward force equal to the weight is applied to the material, the weight of the material appears to be zeroed and the material behaves as if it were in space, allowing for precise ergonomic handling.
Turkey's Leading Manipulator Manufacturer: Soyerpek
Manipulators developed by Soyerpek, supported by TÜBİTAK-backed next-generation 'zero weight' technology, achieve ergonomics and precision that conventional competitors cannot reach. Since 2018, as Turkey's leading industrial manipulator manufacturer, we have been serving major companies such as Ford, TOGG, and Tofaş.
Zero Weight Technology
This allows the operator to move the material in any desired direction and position it precisely by applying small forces on the order of grams.
Advantages
- Maximum Ergonomics: Resistance loads on the operator reduced to levels that can be considered zero
- Work Safety: Safe working environment that minimizes injury risk
- Precise Positioning: Precise positioning with gram-level forces
- High Efficiency: Increased production speed and reduced operator fatigue
Technical Specifications
AirBuddy-S-R Model
- Product Name: AirBuddy-S-R
- Maximum Load: 200 kg
- Maximum Moment: 800 Nm (Applied at gripper mounting joint)
- Maximum Moment: 800 Nm (Applied at gripper mounting joint, through horizontal axises)
- Maximum Stroke: 1500 mm
- Tare Weight: 340 kg (Excludes balance counterweights)
- Working Pressure: 6 bar
- Note: In case of low pressure, air-booster options can be provided
Lifting Capacity
- Standard Models: 50 kg - 300 kg range
- Custom Design: Customizable according to needs
Working Area
- Scanning Radius: Up to 5 meters
- Vertical Movement: Up to 3 meters
- Rotation: 360° rotation capability
Pneumatic System
- Working Pressure: 6-8 bar
- Air Consumption: Optimized low consumption
- Response Time: Instant balancing system
Application Areas
Automotive Sector
- Engine block handling and assembly
- Door and hood placement
- Glass installation operations
- Seat assembly operations
White Goods
- Compressor installation/removal
- Case assembly operations
- Cover and panel placement
Metal Processing
- Sheet metal handling
- Mold changing
- Heavy part assembly
Gripper Systems
Vacuum Grippers
- Ideal for flat surfaces
- Multiple suction cup systems
- Safety valves
Mechanical Grippers
- For shaped parts
- Positive gripping system
- Adjustable opening
Magnetic Grippers
- For ferromagnetic materials
- Strong holding force
- Instant release feature
Mounting Options
- Floor Mounting: For fixed working points
- Ceiling Mounting: For wide working area
- Rail System: For applications requiring mobility
- Jib Crane Integration: Compatible with existing systems
Control System
- Ergonomic Control Handle: Easy and safe operation
- Emergency Stop: Safety-priority design
- Soft Start: Prevention of sudden movements
- Precise Positioning: Millimetric accuracy
Frequently Asked Questions
What is a manipulator used for?
A manipulator is used for ergonomically and safely handling heavy loads, enabling precise positioning, and protecting worker health in industrial environments.
How much do manipulators cost?
Manipulator prices vary based on capacity (50kg-300kg), technology (pneumatic/electric/servo), and custom design requirements. Contact us for a custom price quote.
Pneumatic vs Electric Manipulator?
Pneumatic manipulators are economical and reliable. Electric manipulators are ideal for applications requiring more precise control. Servo motor manipulators provide the highest precision.
Which industries use manipulators?
Manipulators are used in automotive, white goods, metalworking, casting, plastic injection, glass, food, and many other sectors.
How do manipulators work?
Manipulators work by applying an upward force exactly equal to the material's weight, nullifying its weight and allowing operators to move heavy loads with gram-level precision through physical guidance.
For custom manipulator solutions tailored to your needs, contact us.